Photovoltaic power: Nexans presents its innovative ‘split & plug’ cable design at Energaia 2011

This new design allows ENERGYFLEX BE-FAST™ 1 kV cables to reduce installation time for photovoltaic projects by around 30 percent while eliminating the risks associated with using sharp tools to split traditional coextruded cables

Paris, December 7, 2011 – Nexans, a worldwide leading expert in the cable industry, is launching its innovative ENERGYFLEX BE-FAST™ ‘split & plug’ photovoltaic power cable at Energaia 2011. Visitors to stand D 402 in Hall 12 can see how this new cable concept binds together two highly flexible, rubber 1 kV rated cables so that they can be reeled and handled as a single cable – yet still enables them to be simply pulled apart using the fingers alone to split them ready for the connection of PV panels to array boxes or inverters.

Photovoltaic power: Nexans presents its innovative ‘split & plug’ design at Energaia 2011The new ENERGYFLEX BE-FAST™ cables are the latest addition to Nexans’ comprehensive KEYLIOS™ branded portfolio of cables, solutions and services. Visitors to the Nexans stand will be able to see how KEYLIOS™ offers a total connection approach for PV projects, with every high-quality element fully compatible to ensure maximum performance, availability, safety and long service life of PV installations.

‘Split & plug’ design saves installation time

The traditional approach to cabling PV projects is to use either two single-core cables on individual spools, or coextruded single-core cables that need to be separated using a sharp-bladed cutter, with the risk of injury to the installer, damaging the cable insulation or making a poor quality connection, resulting in system failure.

Easily separated with bare fingers, the two flexible rubber PV cables that comprise ENERGYFLEX BE-FAST™ are assembled with a soft binder for easy handling as a single cable. The cable will not accidentally separate in the middle, but pulls effortlessly apart at the ends, like a smooth-running zip-fastener.
For immediate identification the positive cable is marked with a red stripe.

Extensive field tests carried out by Nexans have shown that the split & plug design reduces installation time by at least 30 percent compared with using two separate cables and over 50 percent compared with twin coextruded single-core cables. Using ENERGYFLEX BE-FAST™ will also require fewer cable reels for transportation, storage and handling on site.

Photovoltaic power: Nexans presents its innovative ‘split & plug’ design at Energaia 2011Reliability over a long service life

ENERGYFLEX BE-FAST™ cables can resist extreme temperatures (-40°C to +120°C), as well as exposure to ozone and UV and are zero-halogen for enhanced fire security. They conform with relevant national and international standards, including TÜV, LCIE and IMQ, for two certified individual cables that can be separated without damage.

The ENERGYFLEX BE-FAST™ cables are optimized for the short DC connections linking PV panels to the array box or inverter. They are ideally suited for large rooftop PV installations such as on industrial, commercial or agricultural buildings as well as ground-installed PV power plants. Thermal simulation tests carried out at the Nexans Research Center (NRC) have demonstrated that they will offer exceptional longevity of over 30 years in this type of application.

"As the costs of the major PV equipment such as solar panels and inverters continues to fall, the Balance of System (BOS) costs, including components, services, foundations, civil works, mounting of structures, labour, engineering and especially cabling now form an increasingly significant element in the overall project cost. That’s why Nexans is focused on the development of innovative, highly-efficient and easy to install cabling solutions such as ENERGYFLEX® BE-FAST that will enable project developers and installers to optimize their BOS costs," says Remy le Fur, Nexans Marketing Manager for Solar. "We believe that adopting new approaches to cabling will be crucial in the drive for grid parity, the point at which alternative energy schemes become as cost-effective as conventional generation."

ENERGYFLEX BE-FAST™ cables will be launched initially in Belgium, France, Germany, Greece, Italy and Spain.

Energaia 2011
Montpellier Exhibition Centre, France
December 7 to 9 - Hall 12, Stand D 402

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About Nexans

With energy as the basis of its development, Nexans, worldwide leading expert in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building and Local Area Network markets. Nexans addresses a series of market segments: from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotives, electronics, aeronautics, material handling and automation.
Nexans is a responsible industrial company that regards sustainable development as integral to its global and operational strategy. Continuous innovation in products, solutions and services, employee development and engagement, and the introduction of safe industrial processes with limited environmental impact are among the key initiatives that place Nexans at the core of a sustainable future.
With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 23,700 people and had sales in 2010 of more than 6 billion euros. Nexans is listed on NYSE Euronext Paris, compartment A. For more information, please consult or